Many elements of an upfit are hidden once the trim is reinstalled at the end of the upfit, so it’s hard to see the quality of the work unless the trim is stripped out. Kerr was contacted by an agency that was experiencing equipment malfunctions and sought our assistance to diagnose and resolve an issue.
The malfunction was a result of poor-quality installation of parts. The wiring connecting the aftermarket components was inappropriate for the application. Components were not arranged, identified, terminated or connected correctly and this resulted in equipment failure.
Kerr removed all wiring and properly terminated, crimped, soldered, labelled, secured and located all new wiring to sustain, over the long term, the forces and demands experienced in law enforcement vehicles.
The agency’s vehicle is back on the road. It is critical that electrical work be examined for workmanship and consistency. Agencies should spend the time to ensure that the hidden parts of an upfit are inspected to reduce future vehicle downtime through equipment failure.